Forklift Operator Safety Checklist

Forklifts are used in warehouses and on construction sites to transport heavy loads. The Occupational Safety and Health Administration requires all forklift operators to complete a safety checklist prior to operation. Careful completion of this checklist is the best way to ensure the safety of the operator and all others in the area.

Visual Checklist for Gas and LPG Forklifts

There are a number of visual checks that must be done prior to operating an LPG or gas forklift. This list includes checking the air in the tires, verifying that the forks and masts are not bent and that the forklift body is free of dust and debris. The seat belt should function properly. The engine oil and the hydraulic oil should both be full. The backup alarms, the horn, the lights and turn signal should all be checked. The engine should run smoothly and the radiator should be checked for leaks. Warning decals should be visible. Last, the LPG compliance plate and the load rating plate should be visible.

Visual Checklist for Battery Forklifts

Battery-powered forklifts have a slightly different visual checklist. The battery charge level should be okay while holding full forward tilt; the battery connections should all be tight. Other checks include making sure the the tires are inflated and free from wear, verifying that the forks and masts are not bent and that the forklift body is free of dust and debris. The hydraulic oil should be full. The backup alarms, the horn, the lights and turn signal should all be checked. Warning decals should all be visible. The controller levers should all labeled properly. The motor should be checked to make sure it is running smoothly. The seat belt should function properly. The load rating plate should be visible.

Operational Inspection

All forklifts should go through an operational inspection after the visual checklist has been completed. The forklift should start up and shut down smoothly. The tilt should be checked for excessive drift or chatter. The lift and lower should operate smoothly. The brakes and gears should all be tested. The steering should be smooth and any attachments should be tested.

Record Keeping

Most factories and warehouses will have checklists to help you record your inspection prior to each time you operate the forklift. This can be useful in case of an accident or injury. If you do not have a checklist, make note of everything you inspect and sign and date the form after the inspection is finished. Be sure to turn in all paperwork to a supervisor before proceeding to use the forklift.

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